//Ingredients
Ingredients 2019-09-11T19:56:52+02:00

Flour

Hygienic macro and micro storing and automated metering for all types of flour, including: rye flour, common wheat flour, durum wheat flour, gluten free flour, whole-wheat flour, oat flour, spelt flour, maize flour, rice flour, barley flour, millet flour, teff flour, amaranth flour, quinoa flour, buckwheat flour, bean flour, pea flour, lupin flour and others.

Optimized solutions for any flour requiring special treatment. Silos can be equipped with insulation, climatization and dehumidification systems, and other technologies for specific weather conditions to keep your flour safe.

Load silos directly from truck, or from other silos, or from bag and big bag dumping stations.  Single or multiple automated extraction, vibrating cone and fluidization for accurate FIFO management and to avoid bridges with a more continuous movement of product. Sifting systems for pneumatic or gravity conveyance and for extraction cones, of variable size and capacity to ensure food security. Accurate metering and weight control in real time of all silos and dosing stations.

Centralized highly flexible flour cooling systems through a fluidized bed for a gradual reaching of set temperature.

All operations are managed by fully integrated touch panels for production control, loading, washing, climatization and maintenance of utilities and software providing full traceability. All machinery conform to ATEX legislation.

For products such as bread, pizza and focaccia, we provide highly versatile fermentation technologies such as fermenters, yeast melters and bread re-work dissolvers  for liquid sponge, rye and wheat sourdough.

We can equip your installation with fully automated scrap rework systems to achieve a product that can be fed back into production and dosed with new flour, sold, used for animal feed, or worked again to produce croutons or bread crumbs.

Sugar

Hygienic macro and micro storing in controlled humidity environment and automated metering for granulated sugar and cane sugar. Mill for crystal sugar to create an always fresh and controlled product in complete independence, tailored to the particle size and quantity requirements of each production. Micro ingredient dosing station for continuous metering or loss-in-weight metering. Tanks for liquid sugar with metering via centrifugal and volumetric pumps and CIP washing system.

Optimized solutions for any sugar requiring special treatment. Silos can be equipped with insulation, climatization and dehumidification systems, and other technologies for specific weather conditions. All machinery and components are in stainless steel suitable to abrasive products and conform to ATEX legislation.

Load silos directly from truck, or from other silos, or from bag and big bag dumping stations with lump breaker.  Single or multiple automated extraction, vibrating cone for accurate FIFO management. Sifting systems for pneumatic or gravity conveyance and for extraction cones, of variable size and capacity to ensure food security. Accurate micro and macro metering and weight control in real time of all silos and dosing stations. All operations are managed by fully integrated touch panels for production control, loading, washing, climatization and maintenance of utilities and software providing full traceability.

Systems for the preparation, storage and metering of invert sugar, for a softer creamier product with longer shelf life.

Oil & fats

Hygienic storing and accurate metering of oil including olive oil, sunflower oil, maize oil, rapeseed oil and rice oil. Optimized solutions for any oil requiring special treatment. Tanks for modified and controlled atmosphere. Cooled tanks and pumping system with piping systems cooled through food grade glycol. Manual or automatic dosage with centrifugal and volumetric pumps.

Storing of fats such as butter, margarine and coconut. Hot metering with melter for accurate dosing with direct metering on mixer. Cold metering for the management and metering of solid fats directly in the production line to preserve the organoleptic characteristics of the raw materials and for a technologically superior end product.

Weight control in real time and management of all operations via fully integrated touch panels for production control, loading, washing, climatization and maintenance of utilities and software providing full traceability. Completely automatic CIP washing system for a complete hygienization of tanks and pipes. All machinery conform to ATEX legislation.

Yeast & sourdough

Highly versatile solutions for bread, pastries, pizza, focaccia and more, allowing the utmost flexibility in the selection and employment of ferments according to any need arising from your process, final product, climate, and such. Our technology can be used to many ends: to produce poolish with brewer’s yeast, to replace brewer’s yeast with mother dough, or to add mother dough and inject flavor and fragrance in the bread. Our fermentation processes increases shelf-life and makes bread more easily digestible, while saving space, manpower, additives and yeast.

Our solutions are diversified and can be optimised for the needs of each specific plant. We meet the highest standards of hygienic production and fully preserve the characteristics of the raw materials, producing healthy, natural and aromatic products such as rye, wheat and multigrain breads. You can install fermenters, yeast melters and bread re-work dissolvers for liquid sponge, rye and wheat sourdough depending on your needs.

Fermenters are fully automated and allow for exceptionally accurate metering of water, flour and ferments to produce mother dough through temperature control, and to keep it vital and fresh with hygienic, aerated storing. It will process optimally any flour and fermenting agent you select to obtain a mother dough with the necessary organoleptic properties for your final product, such as rice flour and plantarum in gluten free productions. Northern European rye breads may need a stronger rye mother dough, while white bread needs a more neutral base.

Select a yeast melter to dissolve yeast in water and create a more uniform brewer’s yeast solution. Bread re-work dissolvers can be used to rework production scraps as dough for the fermentation process.

Our systems can stand-alone or be easily integrated in the production process. We can provide you with all equipment necessary to store, convey and meter the materials employed in your fermentation process and to complete your recipe. Flour silos can be equipped with insulation, climatization and dehumidification systems, and loaded directly from truck, or from other silos, or from bag and big bag dumping stations. Single or multiple automated extraction and fluidization for accurate FIFO management. Centralized flour cooling system for a gradual reaching of set temperature. Sifting systems to ensure food security.

All operations are managed by fully integrated touch panels for production control, loading, washing, climatization and maintenance of utilities and software providing full traceability. All machinery is compliant with ATEX legislation.

Installations for functional productions with high precision metering of omega3, beta-glucans, curcuma and probiotic fibers such as inulin and collagen. Installations for bio and gluten free products.

Salt & Additives

Fully automated station for the hygienic storing and accurate metering of micro ingredients such as mineral salt, chemical yeast, thickeners, preservatives, colouring agents, improvers, vitamins, spices and sweeteners. Optimized solutions for any additive requiring special treatment. Storing in outdoor solutions with humidity control in the silo. Storing of abrasive product in stainless steel silos and stations conform to ATEX directive.

Load silos directly from truck, or from bag and big bag dumping stations with lump breaker. Extraction without bridges and no powder leakage in the surrounding environment. Mobile hoppers or fixed hoppers for ultra fast discharge, ideal for high production volumes.

Centralized systems for the production, storing and metering of salt solution.

Weight control in real time and management of all operations via fully integrated touch panels for production control, loading, washing, climatization and maintenance of utilities and software providing full traceability. All machinery conform to ATEX legislation.

Glucose & Syrup

Production, storing and metering of glucose syrup, corn syrup, high fructose corn syrup, maple syrup, golden syrup, cane syrup, agave syrup, honey syrup and others. Manual or automatic metering with centrifugal and volumetric pumps and conveyance with flow meters and mass-flow fillers. Complete management of all materials including sugar, glucose, corn, fructose, cane juice, sorghum juice, maple sap and agave nectar. Optimized solutions for any syrup or material requiring special treatment.

Weight control in real time and management of all operations via fully integrated touch panels for production control, loading, washing, climatization and maintenance of utilities and software providing full traceability.

Completely automatic CIP washing system for a complete hygienization of tanks and pipes, recommended to avoid contaminations from yeast. All machinery conform to ATEX legislation.

Cocoa

Hygienic macro and micro storing in controlled humidity environment of cocoa with any fat percentage. Management of cocoa with fat percentage higher than 12% in cooled pneumatic conveyance system. Microingredient dosing station for continuous metering or loss-in-weight metering. Optimized solutions for any cocoa requiring special treatment.

Silos can be equipped with insulation, climatization and dehumidification systems, and other technologies for specific weather conditions. Load silos directly from truck, or from other silos, or from bag and big bag dumping stations with lump breaker. Single or multiple automated extraction, vibrating cone for accurate FIFO management. Sifting systems for pneumatic or gravity conveyance and for extraction cones, of variable size and capacity to ensure food security. All machinery and components are in stainless steel suitable to abrasive products and conform to ATEX legislation.

Accurate micro and macro metering and weight control in real time of all silos and dosing stations. All operations are managed by fully integrated touch panels for production control, loading, washing, climatization and maintenance of utilities and software providing full traceability.

Storing and hot and cold metering of any fats used for the production of chocolate. Micro ingredient storing and metering stations to manage spices, colouring agents and other additives.

Eggs

Hygienic storing of eggs in climatized and insulated tanks with controlled temperature. Manual metering from bins or automatic metering with centrifugal and volumetric pumps and conveyance with flow meters and mass-flow fillers. Completely automatic CIP washing system for a complete hygienization of tanks and pipes. Optimized solutions for any egg product requiring special treatment.

All machinery conform to ATEX legislation.

Weight control in real time of all silos and dosing stations. All operations are managed by fully integrated touch panels for production control, loading, washing, climatization and maintenance of utilities and software providing full traceability.